Material and batch
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Raw material processing · Product Detail
Rapid Mixer Granulator efficiently mixes powder materials with a binder in a cylindrical container. The bottom mixing paddle blends the materials into a moist mass, which is cut into uniform wet granules by a high-speed side-mounted chopper.
Selection Inputs
Confirm these project inputs before model and configuration review.
Share material properties, bulk density and batch quantity.
Define uniformity target, filling ratio and required mixing time.
Confirm feeding method, discharge height and downstream transfer.
Confirm cleaning expectations, room access and available utilities.
Features
The vertical cylindrical bowl with a conical bottom ensures efficient mixing; dry mixing, wet mixing and granulation are completed in the same sealed container in compliance with GMP.
The impeller and chopper are driven by dual variable-frequency motors, allowing precise control of granule size.
Air-sealed shafts with multiple seal rings prevent powder from entering the bearings and avoid oil backflow into the bowl.
The bottom jacket with circulating cooling water keeps the bowl at constant temperature and improves granule quality.
The multifunctional bowl lid is fitted with an observation port, spraying port, vacuum loading port and cleaning port.
The container interior is mirror-polished with no dead corner, allowing fast disassembly and easy cleaning.
PLC control with manual and automatic modes allows process data editing; an HMI is optional.
A conical sieve mill (wet mill) can be mounted on the discharge port for controlled wet granule sizing (optional).
Technical Parameters
| Model | HLSG-10 | HLSG-30 | HLSG-50 | HLSG-100 | HLSG-200 | HLSG-300 | HLSG-400 | HLSG-600 | HLSG-800 |
|---|---|---|---|---|---|---|---|---|---|
| Hopper Capacity | 10L | 30L | 50L | 100L | 200L | 300L | 400L | 600L | 800L |
| Working Capacity | 2-8L | 6-24L | 10-40L | 20-80L | 40-160L | 60-240L | 100L-300L | 150L-440L | 200L-600L |
| Feed Qty | 1-4 Kg/batch | 3-12 Kg/batch | 8-20Kg/batch | 15-40 Kg/batch | 30-80Kg/batch | 30-120Kg/batch | 50-150Kg/batch | 75-220Kg/batch | 100-300Kg/batch |
| Operation Time | Mixing about 2 minutes granulating about 7-14 minutes each batch | Mixing about 2 minutes granulating about 7-14 minutes each batch | Mixing about 2 minutes granulating about 7-14 minutes each batch | Mixing about 2 minutes granulating about 7-14 minutes each batch | Mixing about 2 minutes granulating about 7-14 minutes each batch | Mixing about 2 minutes granulating about 7-14 minutes each batch | Mixing about 4 minutes granulating about 10-15 minutes each batch | Mixing about 8 minutes granulating about 15-20 minutes each batch | Mixing about 8 minutes granulating about 15-20 minutes each batch |
| Finished Product Granularity | About Φ0.14-Φ1.5mm (12 mesh-100 mesh) | About Φ0.14-Φ1.5mm (12 mesh-100 mesh) | About Φ0.14-Φ1.5mm (12 mesh-100 mesh) | About Φ0.14-Φ1.5mm (12 mesh-100 mesh) | About Φ0.14-Φ1.5mm (12 mesh-100 mesh) | About Φ0.14-Φ1.5mm (12 mesh-100 mesh) | About Φ0.14-Φ1.5mm (12 mesh-100 mesh) | About Φ0.14-Φ1.5mm (12 mesh-100 mesh) | About Φ0.10-Φ2.5mm |
| Mixing Motor | 2.2KW | 3KW | 5.5KW | 7.5KW | 15KW | 18.5KW | 22KW | 30KW | 37KW |
| Mixing Blade Rotating Speed | 50-500 rpm | 25-500 rpm | 25-500 rpm | 30-250 rpm | 30-260 rpm | 30-220 rpm | 20-200 rpm | 20-200 rpm | 20-200 rpm |
| Granulating Motor | 0.75KW | 1.1KW | 1.5KW | 3KW | 4KW | 5.5KW | 7.5KW | 11KW | 11KW |
| Granulating Blade Rotating Speed | 50-3000 rpm | 50-3000 rpm | 50-3000 rpm | 50-3000 rpm | 50-3000 rpm | 50-3000 rpm | 50-3000 rpm | 50-3000 rpm | 50-3000 rpm |
| Compressed Air | 0.15m³ 0.7mpa | 0.15m³ 0.7mpa | 0.3m³ 0.7mpa | 0.3m³ 0.7mpa | 0.3m³ 0.7mpa | 0.5m³ 0.7mpa | 0.5m³ 0.7mpa | 0.5m³ 0.7mpa | 0.6m³ 0.7mpa |
| Cooling Water Connector | Φ8mm | Φ8mm | Φ8mm | Φ8mm | Φ10mm | Φ10mm | Φ10mm | Φ10mm | Φ12mm |
| Compressed Air Port | Φ8mm | Φ8mm | Φ8mm | Φ8mm | Φ10mm | Φ10mm | Φ10mm | Φ10mm | Φ12mm |
| Machine Size | 1280×530×1320 mm | 1500×550×1350 mm | 1750×600×1620 mm | 1760×600×1660 mm | 2180×810×1950mm | 2420×1060×2150mm | 2420×1060×2150mm | 2980×1200×2500mm | 3180×1500×2800mm |
| Weight | 350kg | 450kg | 600kg | 800kg | 1300kg | 1500kg | 1800kg | 2200kg | 2700kg |
Confirm material properties, batch or throughput target, process objective, utilities, cleaning requirements and downstream interfaces.
No. Material behavior, filling ratio, particle target, utilities and installation conditions also affect the final configuration.
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RFQ Inputs
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Project Discussion
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